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Facilities

Size of Facilities: Total Area: 229,925 sq.ft.

Office Area: 10,000

Warehouse: 100,000

Foundry: 119,925
Crane Data: Type: Boom, Bridge, Jib, Monorails

NO.: 30+

Capacity: Up to 10 tons

Height Under Hook: 15 - 20ft
Facilities Bottleneck Operation: None at this time.
Facilities Production Capacity: >500,000 lbs pour per month
Current Capacity Utilization: 45.2 %
Method of Capactiy Determination: By averaging monthy metal usage and machining capacity.
 

Logistics

System used for scheduling material through the facility: Pull system using P.C. Generated Gannt Charts
Bar Coding Utilization: Yes - For shipping as required by the customer.
Can Information/ Data be transferred electronically? Yes
Shipping Capabilities: We are able to ship to the current abilities of the transportation/ shipping industry.
 

Main Foundry

Denison Industries' Main Foundry
 

Production

Range (i.e. size) of product tha can be manufactured: Ounces to 2,800 lb. pour weight
Current Poured Alloys: Aluminum: 206, 319, 354, C355, 356, A356, E357, others available on a case-by-case basis
Processes used in the manufacture of products: Sand - Phenolic Urethane, Shell, and Isocure
Semi-Permanent & Permanent Mold (with capability of cast-in inserts)
Liquid Penetrant Inspection, Radiographic Inspection, Solution/Age Heat Treatment, Cleaning Ops., Metallurgical Testing, Sandblast, Impregnation, and Pressure Testing
Production methods utilized to meet customer requirements: Job Shop, Just-In-Time, and Mass Production. Orders filled to needs as required by customer. Orders filled to weekly and/or monthly release schedules as required by customer.
In-house material testing/evaluation capability? Yes
Age and condition of manufacturing equipment:

Condition is Good to Excellent.
Age 20 years to New, with older equipment either getting overhauled, rebuilt or disposed and replaced as needed.

Prouduct/Monthly Production Sand, Semi-Permanent & Permanent Mold Castings Casting Shipments exceed 113 Tons/Month